Weekly TPM and Maintenance of Strapack SQ-800 Machine.
1. What is the need for Weekly TPM and Maintenance?
Regular wear and tear can affect machine efficiency and performance. Weekly TPM (Total Productive Maintenance) ensures that issues are identified and resolved before they escalate.
Prevents sudden breakdowns during operations, thus ensuring smooth workflows.
Increases the machine's lifespan and retains its optimal performance.
Complies with safety and operational standards, minimizing accidents or risks.
Improves overall productivity and reduces long-term maintenance costs.
2. How is it done?
Inspection and Cleaning:
Inspect all moving parts such as belts, pulleys, and rollers for signs of wear or damage.
Clean the machine thoroughly, removing dust, debris, and residue that may hinder functionality.
Lubrication:
Apply lubricants to moving parts to reduce friction and wear.
Tightening and Adjustments:
Check and tighten loose bolts, nuts, and screws.
Adjust tension in belts or chains as required.
Component Testing:
Test key components like motors, sensors, and control panels to ensure proper functioning.
Documentation:
Maintain a record of all completed maintenance tasks for future reference and audits.
3. What are the benefits of Weekly TPM and Maintenance?
Enhanced Performance:
The machine operates at peak efficiency, improving the quality of output.
Cost Savings:
Avoids expensive repairs due to unexpected breakdowns by addressing issues early.
Longevity:
Extends the operational life of the machine by preventing excessive wear and damage.
Safety:
Ensures safe working conditions by minimizing operational risks or hazards.
Increased Productivity:
Reduces downtime and keeps production schedules on track.
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